From the Workshop

February 13, 2011

Window to my workshop 50

Some pictures of the completed No 982 panel planes (14 1/2″).  I made a limited edition of 8 of these planes, a few were made with the brass cones. 



January 3, 2010

Window to my workshop – 37

74 T21 Transitional dovetailed jointer

 95 T21 Transitional dovetailed jointer

I thought I would put this picture up for the benefit of the customer who is buying it. I plane all round for truing up.  As you will notice I have chosen to do all my planing on the milling machine as it will plane true without any tearing when it comes to the more difficult grains.  I achieve more accuracy this way than I would do on an ordinary planer/thicknesser.


January 1, 2010

Window to my workshop – 36

T21 Transitional Dovetailed Jointer Plane

 63 T21 Transitional dovetailed jointer


64 T21 Transitional dovetailed jointer

Boring and counter boring the hole in the bun blank for the fixing stud.


Window to my workshop 35

T21 Transitional Plane

I will be working to finish the blog on the T21 today, so I thought I would leave you with these pictures in the meantime.

60 T21 transitional dovetailed jointer


61 T21 transitional dovetailed jointer


62 T21 transitional dovetailed jointer

December 27, 2009

Window to my workshop -34

 T21 Transitional Plane – Bushing


There are 2 single bushes and 1 pair in this plane.  The bun and the rear handle have one each and a small pair for the adjuster.  Following are a few illustrations to give you an idea of how they are made – once fitted they are invisible though vital.

 53 T21 transitional dovetailed jointer bush

The purpose of these bushes is that they spread the load into a greater contact area.  I use a coarse thread on these which is cut on to both the male metal portion and the female wooden counterpart. These bushes are permanently cemented into position with an epoxy resin.   


51 T21 transitional dovetailed jointer bush

It is possible to break the bond on the metal parts.  When the bushes are cemented in position they are less likely to rotate due to the mechanical properties of the flats you will have noticed in the photographs (in the above photo I am about to cut the flats on to the stud for the front bun, not one of the bushes – but the principle is the same).   However, as during the fixing process the epoxy resin is forced in the fibrous texture of the wood providing an additional mechanical key these will not break down.


December 26, 2009

Window to my workshop – 33

T21 adjuster


The adjuster for this plane is of the well known Norris type. As with all my Norris style adjusters they have some revisions.


 20 T21 transitional jointer plane adjuster


21 T21 transitional jointer plane adjuster

In these pictures you can see two small holes which are used to secure the adjuster body.  One of the larger holes is for the rotating nut and the other is an extra hole to assist in work holding when machining (as in the second picture).


Window to my workshop – 32

Gunmetal fittings for T21


 7 T21 Transitional dovetailed jointer plane

This is parting off my spider hub (for want of a better name) from a prepared bar.


8 T21 Transitional dovetailed jointer plane

 Once these are parted off they need to be trued up to the precise length.


Window to my workshop 31



Having made some comments on the instability of wood in infill planes and now that I have successfully made metal planes without infills of my own design;  I felt that there is a sector in the market that looks longingly towards wooden planes.  Having used some wooden planes myself I feel that there is a sweetness in the way that these planes glide which adds to the plane’s charm.  There is the metal plane with a greater accuracy (well some of them) and the smooth operation of the wooden plane.  When you try and put the two together to get an infill plane you can lose the advantages of both types of plane.   This leaves the transitional. 


T21 transitional jointer dovetailed plane


Instead of putting wood into a metal plane, I put metal into a wooden plane.  The advantage here is that I am not interfering with the integrity of the wood.  Of course there is going to be a lot more wear and tear on the wood but any settlement due to differences in environment is easier to deal with. 

 You will find in my designs of this plane that I have kept all the character of the wood and yet introduced the fittings as found on a metal plane (the adjuster and lever cap). 


T21 adjuster


 All these fittings including handles have been thoughtfully integrated into the wooden body.  Items such as handles and adjuster use brass bushes.  I have used brass bushing in these areas rather than using an ordinary wood screw.  This is a considerable leap forward; the wood screw is just one step up from a nail.

T21 front bun bush


I put some pictures up earlier on in the year which are here if you want to look back:

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