From the Workshop

June 29, 2010

Window to my workshop 41

As I have mentioned before most of my entries will be piece meal and out of sequence.  On this occasion I have managed to take some pictures whilst making chip breakers.  Apologies for missing the bending and forming of the front edge of the chip breaker but I forgot to take the pictures.

 These chip breakers are standard on all my smoothing planes with 2 ¼” blades.  They are made from gauge plate.

Milling the faceted end of the chip breaker with a rough cutter.

 

After cutting out the facet I go round with a finishing cutter for finishing and size

 

 I have already formed the basic shape, and this is applying the rounding to the front edge.

  

After the rounding the hand polishing is done to the top side and the round. 

 

Bevelling the facet.  It is worth noting that it is important to get the sequence right to maintain that sharp, crisp finish.  After this work is done the edges will be ground and polished all round cosmetics.

 

The finished chip breaker.   Sometimes I might polish the bevel faces but of late I have preferred to leave a good milling texture.  This gives a much sharper appearance.

March 6, 2010

A13 Boxwood pictures

Just a few quick pictures of this Boxwood A13 I have just finished

A13 boxwood smoother plane 1

 

A13 boxwood smoother plane 2

 

A13 boxwood smoother plane 3

August 17, 2009

Window to my workshop 15

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A13 dovetailed infill plane continued (8)

 

1 A13 smoothing plane shaping front bun

Shaping front bun on the A13 smoothing plane

Corner rounding after shaping the bun.

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August 12, 2009

Window to my workshop 14

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A13 dovetailed infill plane continued (7)

 

10 A13 infill smoother plane flushing bed area

Facing up the bed area.

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August 9, 2009

Window to my workshop 13

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A13 dovetailed infill plane continued (6)

1 A13 infill smoother plane parting and trimming spacers

Parting off and trimming spacers which I use on all my infill planes for better dimensional stability.

 

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August 6, 2009

Window to my workshop 12

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A13 dovetailed infill plane continued (5)

 

A13 infill plane 1

A13 infill plane 2

 It is difficult to believe that these two pictures of the boxwood are the same handle.  It is amazing what you can do with light.

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August 5, 2009

Window to my workshop 11

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A13 dovetailed infill plane continued (4)

Some of the preparation work and then putting the metal parts together.

`A13 infill plane chamfer polishing

A13 infill plane  more chamfer polishing

One of those tedious jobs – polishing the chamfers.  As you can see these need constant blueing to maintain the true flat angle all the way round.

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July 29, 2009

Window to my workshop 10

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A13 dovetailed infill plane continued (3)

 

Here I describe some of the work to the bottoms of the planes.  This is an area where most of the work of the plane is.  It is probably light years ahead of any other infill plane.

 

A13 infill plane rebate to dovetail

Rebate to dovetail

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July 20, 2009

Window to my workshop 9

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Making of A13 part two

Much of the infill work is always trued up flat and square before any of the work commences, as in most woodworking projects. 

A13 rear infill

In this picture are the rear infill sides showing the frog area routered away and this gives me a datum stop which helps me work out the drilling positions and its position in the plane.  This will also be the same with the handle.

 
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July 12, 2009

Window to my workshop 8

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Making of A13

Not quite all of the sequential process, but most of it – not necessarily in order

 A13 drilling lever cap for machine screw

 A13 drilling lever cap for pivot screw

All my drilling and tappings are done in the milling machine so that I can achieve the best positioning and concentricity. 

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